• Remove Torx screws from air chamber
• Remove air chamber from fan clutch
• Holding air chamber upside-down, remove O-Ring and face seal
• Remove friction plate
• Remove large O-Ring from friction plate
• While fan clutch is in a vise, remove locknut using 1 ½”socket
• Remove hub assembly
• Using a snap ring pliers, remove the snap ring from the center of the shaft
• Remove old air cartridge
• Remove journal spacer from journal bracket
• Remove sheave from journal bracket
• Press out the two old bearings from the sheave
• Remove torx screws and friction facing from sheave

1. Clean all pieces with a wire brush and cleaning solution
2. Press in the two new bearings into the sheave
3. Install sheave over the journal bracket
4. Place journal spacer over journal bracket. Place Lip Side Up
5. Install new friction facing and torx screws, torque to 35 inch pounds.
6. Install assembled hub over shaft
7. Torque locknut to 150 Lbs.-ft.
8. Apply O-ring lube to large O-ring and install on friction plate
9. Place friction plate over hub assembly
10. Apply O-ring lube to small O-ring and install on air chamber
11. Apply O-ring lube on air cartridge and install new air cartridge in journal bracket
12. Install new snap ring over air cartridge
13. Place air chamber over friction plate
14. Install and tighten air chamber torx screws to 180-inch pounds torque
    

Exploded View and Part Description